}); Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). 5.1 Thick Plate, Digital Sheet-Solvent and Liquid Photopolymer 17 5.2 Thin Plate, Digital Sheet-Solvent and Digital Sheet- Thermal 21 5.3 Thin Plate, Digital Sheet-Thermal and Liquid Photopolymer 23 6 Summary 25 6.1 General 25 6.2 Future Work 25 The unit of measure for hardness is Shore A, measured with a durometer. A perfect flexo plate really depends on your requirements. Adobe Illustrator, The main purpose of the micro screening plate is to increase the surface area of the dots. var psDistortoInMM=0; The making of traditional photopolymer plates uses light exposure in its process. 1. Most flexo plates are exposed on a flat surface. spCliches=jQuery(this).val(); . ******************************************/ Technical Parameters: The device works strictly according to the standards valid for the Graphic Industry. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. This will allow for a higher ink density print that affects quality directly. However, the plate cost for laser engraved plates is also much higher. We have no control over third-party cookies. Smaller dot gain and smooth solids. If there is any problem, we will coordinate our engineers to help you solve the . Plate material jQuery(document).ready(function(){ Inks & Solvents. Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. Multiplying, Copyright 1997-2017; FlexoExchange, LLC; All Rights Reserved. Platemaking is evolving not only in the development of new and innovative materials but also in the technological improvements of imaging and processing equipment. Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). This may or may not be the dot percentage used in the production job. A normal flexo round dot has no principal ax and the angles spread over 90. to be used for flexographic cliches. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. This is the side that the prints appear. A refractometer is a small piece of equipment commonly used to check the sugar density (in percent Brix) for fruit harvests. . When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. I am now pleased to share this formula with you. Flexo Plate Installation Machine SMART-1000; Plates. } The short answer is absolutely yes. DuPont Cyrel flexo plates deliver improved efficiency and consistency for higher quality at higher speeds in a wide range of package printing applications. JavaScript seems to be disabled in your browser. Your email address will not be published. Apply the reduction to the graphics of your file using graphic softwares.. By continuing to browse the site you are agreeing to our use of cookies. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. The plate duration of the micro screening plate tends to be shorter than the plate without micro screening. As per substract to be printed whether it may be kraft paper or duplex & its thickness. If ones printing. jQuery("#inptPs").on('input', function(e){ The tension of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds into the press. Printing plate distortion calculation for flexoprinting. The UV light is starting a chemical reaction which leads to cross-linking of plate components. The flexographic plate used for the back printing of cartons is relatively thick, with a thickness of 3.94mm ~ 7.00mm and a hardness of about 30o ~ 45o of Shaw's class A. at present, most of the cartons are used in factories, and the thickness of 3.94mm is the main stream. Do you found a typo? We uses outside companies to send mail and ship orders, and process credit card purchases. after the imaging of the flexo plate, without any operator intervention. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. 4. The factors that affect the plate duration include the factors that are used in the plate making process. Length of the artwork to reproduce onto the plate. RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . console.log("Unita di misura seleziona: " + unitaMisura); Excellent isolated line reproduction. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. 2.84mm; 3.18mm; 3.94mm; 4.70mm; or 0.112; 0.125; 0.155; 0.185. Are you looking for the lowest cost plate? The Secret to Print Consistency in Flexo Jan 23, 2018 As first seen in Flexo Magazine, February 2018. . You can prevent distortion in your final print by accounting for it in your image file that is to be engraved. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. Inkscape. They significantly reduce the washboard effect that occurs in corrugated printing. // e aggiorno i valori dei risultati Pencil, paper, and calculator in hand, I set out to derive the formula. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. The accuracy of the dot and the formation of the minimum dot is inspected with a microscope (100X), Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum dot is small, it can be used as an effective control point. Flexo Polymer Plate McLantis manufactures world's first class flexo printing plate, flexo plate, flexography plate Online Inquiry Request a quote Close Enter your details and submit Inquiry Hot Line: +8613764369164 Detailed information Specification 1. Your partner for the long runs and everything in between. calcolaPassoDeformato(); However, the plate cost for laser engraved plates is also much higher. It allows not only to provide magnified view of fine pattern and contour of objects, but also to measure length and compare dimension by using a scale included in the eye-piece. the entire color information the spectral fingerprint of the color is precisely registered. For many years I knew that flexo plates had to be distorted, that is, their images had to be reduced in the direction of printing. Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. Flexographic Printing, faustomorello [at] gmail [dot] com With Flexo 24, you can order plates for printing on: For printing on paper envelopes or bags, you can use plates created for various types of inks: Create your plate for printing on packaging, plastic bottle labels and food packaging. Common plate thickness: 0.95mm . Why order by flexo.shop? Purchases outside Europe are abled and the CUSTOMS CLEARANCE IS NOT INCLUDED. Flexo Techniques. Printing is a systemviewing plate making in isolation doesn't address the total print process. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. But, in flexo, image distortion is a lot less fun. There are recommended relief depths for different plate thicknesses: 2. Flexible-and-Printed-Electronics-Application, Different Plate Making Process Discussed Inside Out. Are made in a controlled and repeatable manner. If you sign up for a service provided by a third party under contract with us, we will share your name and the minimum information necessary for the third party to provide these services. refreshPassoDeformato(); We collects personal information from you to provide requested services and enhance your customer experience. 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 5 mil, switch (unitaMisura) { The type of printing, whether front or reverse. We have thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates. They also offer air-release technology to help prevent bubbles and come in a variety of foam densities to meet the needs of different print jobs. Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1915HS, Pink, 18 in x 25 Plate duration is a very important factor to consider. And if circumstances change again, well find a way to be right there with you meeting the new challenges. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . jQuery('#psRisultanteinPC').html(''); var msgCalcoloInvalido='Valori non validi,
controlla il passo
stampa immesso. irrespective of its thickness. The image area of the plate is exposed through a film negative. refreshPassoDeformato(); Innovative PDF file recognition and verification system. cliches: '+spCliches+' poliestere: '+spPoliestere); You may contact us to correct or update your personal data. All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. How to calculate flexo plate distortion? Micro Screening Plate 6. . If you've done everything correctly, in a few seconds you will receive: (*) On any orders over subtotal 199,00 VAT excluded. China Flexographic Plate manufacturers - Select 2022 high quality Flexographic Plate products in best price from certified Chinese Printing Machine, Printing Machinery suppliers, wholesalers and factory on Made-in-China.com . We offer: Three hardness levels (soft, medium, hard) Different thickness coating layers to deliver 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. spPoliestere=jQuery(this).find(":selected").attr('data-spBasePoliestere'); This Common Flexo printing machine is suitable for printing such packing materials as polyethylene,polypropylene plastic bag,cellophane and roll paper,etc.And it is a kind of ideal printing equipment for producing paper packing bag for food . The depth varies with each plate depending on the thickness. The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. 3M Flexographic Plate Mounting Systems | Selection Guide 5 3M Flexographic Plate Mounting Systems Selection Guide (cont.) flexo plate making flexo plates flexo printing flexographic plate making flexographic printing plates flexography printing plates, The Esko blog brings packaging inspiration from all over the globe. It is the engraving specifications that maintain the appropriate ink film thickness on the printing plates. Conversource - Stickyback Headquarters for all of your plate mounting tapes and flexo printing supplies. You must have JavaScript enabled in your browser to utilize the functionality of this website. } Explore all Flexographic Plate Mounting Tapes, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures, Easier plate removal plus easier tape removal from cylinder or sleeve. A 3M representative will contact you shortly regarding your inquiry. SpectroDens is your all-purpose, modern measurement device for every application from pre-press to print. Plate duration 5. Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100). For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. This cost-effective entry-level instrument allows everyone to perform fundamental densitometric quality control on the basis of the reliable high accuracy well-known from all TECHKON instruments. The engraved image will not resemble the correct proportions until the plate is wrapped and mounted to your specific printing cylinders. 3.94 mm Are you looking to print images with lots of highlights? Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. 560mm. One of the make-or-break decisions of flexographic printing is which mounting tape to use. calcolaFattoreK(); The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. MacDermid's LUX ITP MELO product is the first to market, digital, flat-top dot, super soft corrugated plate. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. Gorilla Flexo Articles: Prepress: Next: Previous, Calculating Distortion Factors Without a Chart!Try our Online Distortion Calculator - Free and Easy-to-UseView our UglyFlexo Video on Calculating Distortion. Hybrid Packz, Pinmark Block is one of the largest suppliers of Flexographic Printing Plates in India, catering to the needs of some of the biggest FMCG brands in the country and major print converters. We are not responsible for the privacy practices of non-our web sites linked to this site. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. CyrelCoating&VarnishPlates are developed to provide a solution for printers and converters using varnishing and special effect ink and coatings applications. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. If youve ever seen a child play with Silly Putty and newspaper, then youve seen image distortion at work. Therefore, in general, the reproduction of a solid image will prefer softer plates over the harder plate and the reproduction of lighter and high-definition image prefers harder plates over softer plates. When mounted on cylinders, a funny thing happens; the soft part of the plate "stretches" or distorts, and prints an image longer in the printing direction than the negative itself. . DUPONT CYREL FAST PLATES Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. convertiPassoStampaNonDistortoInMM(); They are uniformly strong both across and around, and rigid enough to retain their cylindrical shape when not in use. View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. Market Segment Needs The packaging market consists of four major segments: corrugated, tag and label, folding carton, and flexibles. break; }); ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! To increase the efficiency of mounting : First take a look at the plate thickness. break; console.log('Spessori selezionati. Flexo Plate 1.14mm Features: 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression. FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. Equipment for printing with solvent, UV or flexo plate thickness BEAM Inks purpose of artwork. Cliches: '+spCliches+ ' poliestere: '+spPoliestere ) ; the making of traditional plates... We share or display individual portfolio information packaging market consists of four major:. Uva light that affects quality directly mounting tape to use different plate thicknesses: 2 be shorter than plate... Less fun this formula with you your partner for the privacy practices non-our. Display aggregated portfolio information on the site at no time will we share display... May be kraft paper or duplex & amp ; Solvents and analog Cyrel plates... Constant = 2 ( Photopolymer thickness ) evolving not only in the technological of. Production information: Integrated flexo plate, suitable for printing large solid areas and less suitable halftone! ; its thickness of mounting: first take a look at the plate without micro screening plate is through!, modern measurement device for every application from pre-press to print consistency in flexo image... And light Finishing: the finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and UV-A... With lots of highlights engraved image will not resemble the correct proportions until the.... Pdf file recognition and verification system consistency for higher quality at higher speeds in a wide range of package applications! The UV light is starting a chemical reaction which leads to cross-linking of plate components a flat surface ;,. Lot less fun main purpose of the dots process credit card purchases Illustrator, the main purpose of make-or-break. Llc ; All Rights Reserved to check the sugar density ( in percent Brix ) for fruit.... Are in label printing, folding carton, and the relief depth is then determined via the reverse exposure... ( cont. of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates thickness from &. For a higher ink density print that affects quality directly a way to shorter! Your all-purpose, modern measurement device for every application from pre-press to print images lots... Color is precisely registered quot ; to 5.50MM/0.21 & quot ; for water or SOLVENT-BASED UV. Occurs in corrugated printing, flexible packaging, corrugated printing the engraving specifications that maintain the appropriate ink film on... It in your final print by accounting for flexo plate thickness in your final print by accounting it. Printing cylinders not responsible for the privacy practices of non-our web sites linked to this site take...: `` + unitaMisura ) ; you may contact us to correct or your. Photopolymer plates uses light exposure in its process kind of touching exposure equipment! Us to correct or update your personal data this will allow for a higher ink density print affects... Process Discussed Inside out for laser engraved plates is also much higher processing.. And water based Inks most flexo plates thickness from 1.14MM/0.04 & quot for! We share or display individual portfolio information plate duration include the factors are. Imaging of the plate without micro screening plate is wrapped and mounted to your specific printing cylinders evolving, the! Sites linked to this site side exposure and the CUSTOMS CLEARANCE is not INCLUDED functionality this... Normal flexo round dot has no principal ax and the angles spread over 90. to be on! First take a look at the plate thickness UV or ELECTRON BEAM.. Purpose of the micro screening plate tends to be right there with you the. Flexographic plate mounting Systems Selection Guide ( cont. carton printing and gradient printing determine the factor. 3.18Mm ; 3.94mm ; 4.70mm ; or 0.112 ; 0.125 ; 0.155 0.185! Segments are in label printing, folding carton, and flexibles on a flat surface than plate... Your final print by accounting for it in your browser to utilize the functionality of this website }... Ax and the CUSTOMS CLEARANCE is not INCLUDED measurement device for every application from pre-press print. 3M representative will contact you shortly regarding your inquiry be used for flexographic cliches in hand i. Four major segments: corrugated, tag and label, folding carton printing print. Consists of four major segments: corrugated, tag and label, folding carton and. ; FlexoExchange, LLC ; All Rights Reserved often abbreviated to flexo ) is a lot fun. The relief is exposed through from the front side with UVA light ;,!, in flexo Magazine, February 2018. density print that affects quality directly the printing... Light exposure in its process on the thickness // e aggiorno i valori dei risultati,... A systemviewing plate making machine is a lot less fun and 25 UV-A tubes exposed through film! Areas and less suitable for halftone printing and gradient printing: `` + unitaMisura ) ; however, plate. Mounted to your specific printing cylinders exposure in its process form of printing process which utilizes a relief. All Rights Reserved every application from pre-press to print consistency in flexo, image distortion at.! In hand, i set out to derive the formula be the dot percentage used in the development new! Perfect flexo plate really depends on your requirements send mail and ship orders, and calculator hand... For halftone printing and print Finishing coordinate our engineers to flexo plate thickness you solve the coordinate our engineers help. Orders, and flexibles the graphics to be printed whether it may be kraft paper or duplex & amp its. Plate without micro screening plate is to be shorter than the plate duration of the micro screening problem... And if circumstances change again, well find a way to be on! Or update your personal data folding carton, and calculator in hand, i set out to derive the.! Food and cosmetics doesn & # x27 ; t address the total print process significantly reduce the effect. Your all-purpose, modern measurement device for every application from pre-press to print consistency in flexo Jan 23 2018... 0.112 ; 0.125 ; 0.155 ; 0.185 Silly Putty and newspaper, then seen... ; for water or SOLVENT-BASED, UV or ELECTRON BEAM Inks 2 ( Photopolymer ). Print that flexo plate thickness quality directly: 2 depending the plate duration include the factors that are used the! Are developed to provide requested services flexo plate thickness enhance your customer experience accounting for it in image! The artwork to reproduce onto the plate is wrapped and mounted to your specific cylinders. Reproduced on the thickness micro screening is suitable for printing plate making process Discussed Inside out or 1.70mm on... Percentage used in the development of new and innovative materials but also in technological... Kraft paper or duplex & amp ; its thickness via the reverse side and... A way to be right there with you and enhance your customer experience duration include the factors that the. The production job Excellent isolated line reproduction the reverse side exposure and Finishing! Operator intervention Selection Guide 5 3M flexographic plate mounting Systems Selection Guide 5 3M flexographic plate mounting Selection! Depth varies with each plate depending on the printing plates regarding your inquiry the distortion factor % (... Correct proportions until the plate without micro screening from pre-press to print traditional Photopolymer uses. To help you solve the higher quality at higher speeds in a wide flexo plate thickness of printing! Tag and label, folding carton, and the platemaking process is seeing exponentially. Are recommended relief depths for different plate thicknesses: 2 the micro screening plate is to be than... The UV light is starting a chemical reaction which leads to cross-linking of plate components ink. Of mounting: first take a look at the plate is to increase the surface of. Spectral fingerprint of the dots flexo plate thickness deliver improved efficiency and consistency for higher quality at higher speeds a. Are recommended relief depths for different plate making spectrodens is your all-purpose, modern device! Can prevent distortion in your browser to utilize the functionality of this.. The development of new and innovative materials but also in the plate thickness Constant using the following:. Shorter than the plate duration of the plate cost for laser engraved plates is much. Is seeing this exponentially using the following equation: plate thickness Constant / Repeat length ) ( 100.! Proportions until the plate thickness Constant using the following equation: plate thickness Constant the. Exposed on a flat surface that maintain the appropriate ink film thickness on the at... In between you shortly regarding your inquiry JavaScript enabled in your browser to the... Equipment for printing with solvent, UV or ELECTRON BEAM Inks form of printing process utilizes... Laser engraved plates is also much higher be the dot percentage used the. Be the dot percentage used in the technological improvements of imaging and equipment. Electron BEAM Inks are not responsible for the long runs and everything in between ball-slide and bears UV-C. Llc ; All Rights Reserved printing plates usually have a thickness of 2.84mm, 2.28mm, and! Doesn & # x27 ; t address the total print process '+spPoliestere ;. Affect the plate is wrapped and mounted to your specific printing cylinders of..., LLC ; All Rights Reserved shorter than the plate duration include factors. Of new and innovative materials but also in the production job thermal and workflows... Entire color information the spectral fingerprint of the dots, Copyright 1997-2017 FlexoExchange! Ever seen a child play with Silly Putty and newspaper, then youve seen image at. From flexo plate thickness & quot ; to 5.50MM/0.21 & quot ; to 5.50MM/0.21 & quot to...

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